We are professional Round/ Square/ Rectangular/ H Shape Copper Mould Tube for CCM Crystallizer manufacturer from china
We supply Copper Mould Plates and Copper Mould Tubes for Slab Caster, Bloom Caster and Billet Caster.
The mould represents the "heart" of the casting machine and has to meet very strict requirements, which partially compete with each other.
Special precautions and the utmost care during the production process beginning with melting the alloys and including casting, hotforming, coldforming, and especially the heat treatment are compulsory to meet the extreme safety- and quality requirements.
Due to our extensive experience with bloom, slab, thin slab, and beam blank moulds we are very aware of the specific requirements for each of these applications.
We can offer any required Alloy. Rolled or forged.
Common and exotic Mold alloys
Work hardening alloys(CuAg)
Precipitation hardening alloys
CuCrZr
CuNiBe
CuCoNiBe
Desired properties
High thermal conductivity
High strength and hardness
Wear resistance
Creep resistance
Fatigue resistance
Cracking resistance
Detailed dimensions
Shape: square , round, rectangle and beam type.
Size:
Square: 50*50 to350*350mm
Rectangle: 120*160 to 180*340mm
Round: 100-400mm
Arc Radius: 3000-12000mm
Wall thickness: 6-20mm
Wall length: 700-1000mm
Detail General Size(mm):
90×90, 100×100, 110×110, 115×115, 120x120, 130x130, 135×135, 140×140, 143×143, 150x150155x155, 160×160, 165×165, 175×175, 180x180200x200, 220×220, 100×170, 100×173, 130x240, 150x200, 150×210, 150×220, 160×200, 160x220150x225, 160×235, 165×225, 175×225, 180x220200x240, 240×240, 235×235
Radius : 4000, 5000, 5250, 6000, 7000, 7500, 8000, 9000, 10250, 10300, 11000, 12000
Length : 700, 750, 780, 790, 800, 810, 812, 850, 900, 1000
Mould & Plate Coatings
Copper has lower hardness which leads to lower antiabrasive property. Therefore, the area at the lower part of the moulds, where the stress increases drastically due to shells, will be more severely worn. To increase the life time of copper moulds, CCM provides uniform mould interior surface plating with suitable hardness. Most of the copper mould tubes for small size billet casting are not used in any casting system where there are rigid casting stream support, therefore they are very sensitive to be worn. We use hard chrome plating to increase the life of mould tubes. The plating thickness recommended by CCM will be controlled in the best range. As for the coating of copper mould plates, based on our years of experience, we are able to provide Cr coating, Ni-Cr coating, Ni-Fe coating and
Ni-Cr coating to meet the demand of various customers both at home and abroad.
Name |
Size(mm) |
Caber radius |
Thickness |
Length |
Square Copper tube |
50*50~500*500 |
4000-17000
Also straight |
6~50 |
700-1000 |
Rectangular copper tube |
(100~500)*650 |
4000-17000
Also straight |
6~50 |
700-1000 |
Round copper tube |
Diameter110~1200 |
5000-17000
Also straight |
10~50 |
700-1000 |
Non-standard copper mould tubes |
|
6000-17000 |
12~50 |
780-1016 |